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Checklists by equipment

2 lists · 11 items · 15 photos

Overhead crane and hoist maintenance checklists

Overhead crane and hoist maintenance checklists for the quarterly and annual rounds: 2 free lists, 11 items and 15 photo requirements, each item naming what to look for and the photo that proves it. Work is commonly verified against ASME B30; the edition in force is the AHJ's call on each project.

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The overhead crane and hoist rounds

Overhead crane and hoist QuarterlyOverhead crane and hoist quarterly maintenance checklistOperator-level observation of hook, chain or rope, brakes, limits and controls between the qualified inspector's visits6 items8 photosOverhead crane and hoist AnnualOverhead crane and hoist annual maintenance checklistSite's own deeper observational record supporting — not replacing — the qualified inspector's periodic and rated-load inspection5 items7 photos

Where each walk sits in the schedule

Overhead crane and hoist quarterly maintenance checklistquarterly
Every quarter as an interim observation between the qualified inspector's scheduled inspections, catching wear items so they can be referred, not certified, on this walk. Run by: The maintenance mechanic or a designated operator recording an observational round — this is not the periodic or rated-load inspection, which a qualified or certified inspector performs.
Overhead crane and hoist annual maintenance checklistannual
Once a year, coordinated with the qualified inspector's periodic inspection — the site documents its own observations and confirms the inspector's findings are on file, it does not certify the crane. Run by: Building maintenance recording a fuller observational pass; the periodic inspection and any rated-load test are performed and certified by a qualified or certified crane inspector, whose report governs.

What most often fails on an overhead crane and hoist

  • Findings written up as a pass when the walk is only an observation, so a defect gets closed out without the qualified inspector ever seeing it.
  • Hook throat opening and latch never actually looked at because the hook is parked high and no one lowered it to eye level.
  • Limit switch assumed working because the hoist has never been run up far enough on a normal lift to reach it.
  • Site record treated as the annual certification, so the qualified inspector's periodic inspection is skipped and the crane runs uncertified.
  • Structural and rail items only viewed from the floor, so cracked welds or loosened rail clips high on the runway go unrecorded until the inspector finds them.
  • Brake and limit behavior logged from the quarterly light-load habit, while the actual rated-load testing that would catch fade is left to no one.

Verified against

Families only, never clause numbers. Adoption varies by jurisdiction; confirm the edition your authority having jurisdiction enforces before you run a walk against it.

Common questions

Which overhead crane and hoist maintenance rounds do these checklists cover?
Overhead crane and hoist quarterly maintenance checklist (quarterly): Every quarter as an interim observation between the qualified inspector's scheduled inspections, catching wear items so they can be referred, not certified, on this walk. Overhead crane and hoist annual maintenance checklist (annual): Once a year, coordinated with the qualified inspector's periodic inspection — the site documents its own observations and confirms the inspector's findings are on file, it does not certify the crane.
Who runs the overhead crane and hoist maintenance round?
The maintenance mechanic or a designated operator recording an observational round — this is not the periodic or rated-load inspection, which a qualified or certified inspector performs. Building maintenance recording a fuller observational pass; the periodic inspection and any rated-load test are performed and certified by a qualified or certified crane inspector, whose report governs.
What most often fails on an overhead crane and hoist?
Findings written up as a pass when the walk is only an observation, so a defect gets closed out without the qualified inspector ever seeing it. Hook throat opening and latch never actually looked at because the hook is parked high and no one lowered it to eye level. Limit switch assumed working because the hoist has never been run up far enough on a normal lift to reach it. Site record treated as the annual certification, so the qualified inspector's periodic inspection is skipped and the crane runs uncertified.
Which standards is overhead crane and hoist work verified against?
ASME B30, published by the American Society of Mechanical Engineers. Adoption varies by jurisdiction. Confirm the edition your authority having jurisdiction enforces before you run a walk against it.
Can I run these checklists in RTI?
Yes. Start a free RTI workspace and load any of the 2 lists (11 items in total). The Photo Gate holds the submit button until every mandatory item is answered and its photos are attached, and approved inspections roll into a branded turnover package with a tamper-evident audit trail.

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