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RTI

Trade walkthroughs

How to inspect painting and coatings

Paint is the finish everyone sees and the one whose failures — peeling, flashing, thin coverage — almost always start under it, in prep and conditions nobody documented. This walkthrough follows the coating system the way a good coatings inspector does: verify the substrate and the environment first, then the product, then the film that goes on it, because the surface only tells half the story.

For the painting foreman and the GC's superintendent verifying surface prep, the coating system, and the finished work before acceptance.

Step by step

  1. Verify substrate prep and readiness

    The surface should be clean, dry, sound, and prepared to the profile or condition the coating requires — drywall finished to level, metal cleaned, previous coats sound. Coating over a surface that was not prepped is the most common cause of failure.

  2. Confirm conditions are within range

    Check that temperature, humidity and dew point are within the manufacturer's window before and during application. Painting outside that range — over a cold or damp substrate — leads to poor adhesion and flashing that shows up weeks later.

  3. Check the product and system against the submittal

    Verify the primer and topcoat are the approved products, that the primer is right for the substrate, and that the full system — number of coats, sheen, color — matches the approved submittal and mock-up.

  4. Verify primer and inter-coat

    Confirm the correct primer went on the correct surface and cured before the topcoat, and that any recoat window was respected. A topcoat rushed over uncured primer or the wrong primer is a delamination waiting to happen.

  5. Inspect film build and coverage

    Look for uniform coverage with no thin spots, holidays, runs or roller stipple, and the right number of coats. Where a dry film thickness is specified, confirm it is being measured and recorded, not judged by eye.

  6. Verify the finished appearance and cut lines

    The final finish should be uniform in color and sheen, with clean cut lines, no lap marks or flashing, and no overspray on adjacent work. Check it under the lighting it will live under, not just work lights.

What gets missed

  • Painting over unsound or unprepped substrate, so the coating fails at the surface it never bonded to.
  • Applying outside the temperature, humidity or dew-point window and getting flashing or poor adhesion weeks later.
  • Wrong primer for the substrate, or a topcoat rushed over primer that had not cured.
  • Thin or uneven film judged by eye where a dry film thickness was actually specified.
  • Signing off under work lights, so lap marks and sheen variation only appear under the finished lighting.

Questions people ask

Why do conditions matter as much as the paint?
Because a coating applied over a cold or damp substrate or outside the manufacturer's temperature and humidity window will not cure or bond properly, and the failure — flashing, peeling, poor hide — shows up after the painters are gone.
How is coverage verified beyond a look?
By the number of coats against the approved system and, where a dry film thickness is specified, an actual measured and recorded reading — coverage judged only by eye is how thin spots and holidays get buried under an acceptable-looking sheen.

Reading the steps is one thing. Proving you walked them is the job.

RTI holds the submit button until every mandatory item is answered and the photos are attached, then chains the record so it can be proven untouched later.