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Boiler feed and condensate unit annual maintenance checklist

The annual condensate unit service is the deep pass: the measurements, cleanings and tests a quarterly round doesn't reach. This checklist keeps the full service on record with the photos that make it defensible later. Work is commonly verified against manufacturer's published instructions. Confirm the edition your authority having jurisdiction has adopted.

Items
5
Photos required
8

Who runs it

The boiler service tech on the annual, with the unit taken down and drained so the receiver interior and the pumps can be opened.

When in the schedule

Once a year, ideally at end of heating season, the pass that drains the receiver to inspect the tank interior and pulls the pumps and check valves the quarterly can only watch from outside.

The checklist

Every item, and the photo that proves it

The photo count on each row is what RTI would require before the item can be submitted. Copy the list as is, or load it into RTI and let the gate enforce it.

01

Receiver interior

  • Receiver drained and inspected internally

    Tank drained and opened, interior checked for sediment, scale and corrosion or pitting, cleaned out, vent and overflow connections proven clear.

    2 photos
02

Pumps, check valves and strainer

  • Feed pumps and check valves serviced

    Each pump run and current read against nameplate, seals inspected or replaced on run hours, discharge check valves pulled and their seats and discs inspected or replaced so they hold against backfeed.

    2 photos
  • Strainer and makeup valve cleaned and serviced

    Strainer basket pulled and cleaned, float-operated makeup valve inspected and its seat verified holding, isolation valves operable.

    1 photo
03

Controls, alarm and cutout

  • Level control, low-water cutout and alarm tested

    Float or probe level control tested through its range, low-water cutout proven to stop the feed and any boiler interlock, alarm and pump-fault annunciation functionally tested rather than assumed.

    2 photos
  • Controls returned to auto and unit proven in operation

    Unit refilled and run through a full cycle with the boiler, level staging and makeup behaving, controls left in auto with no hand overrides and no standing alarm.

    1 photo

What usually sends this back

The failures are almost always the evidence, not the work

  • Receiver never drained and opened, so sediment and scale build in the bottom and pit the tank until it leaks, with the first warning being water on the boiler-room floor.
  • Check valve seat cut so the pump backfeeds on stop and the receiver hunts, chased for a season as a float problem until the valve is finally pulled.
  • Low-water cutout and alarm assumed good and never tested, so a real low-level or pump failure carries over dry into the boiler instead of tripping.

Run it with the Photo Gate

A checklist nobody can submit half-finished

Load this list into RTI, stick a QR tag on the area it covers, and the submit button stays locked until every mandatory item is answered and the 8 required photos exist. Approved walks roll into a branded turnover package with a tamper-evident record behind every line.

Submission state

Mandatory items answered5 of 5
Photos attached5 of 8
Submit locked, 3 photos missing

The gate is enforced on the server, so it holds even if the phone is offline when the walk happens.

Common questions

What does this boiler feed and condensate unit annual checklist cover?
5 items across 3 sections, covering receiver interior, pumps, check valves and strainer, controls, alarm and cutout. Each item spells out what the person walking the job is actually looking for, not just a box to tick.
Who should run this inspection?
The boiler service tech on the annual, with the unit taken down and drained so the receiver interior and the pumps can be opened.
When in the schedule should this walk happen?
Once a year, ideally at end of heating season, the pass that drains the receiver to inspect the tank interior and pulls the pumps and check valves the quarterly can only watch from outside.
Why does every item ask for a photo?
8 of the 5 items call for photo evidence. A checklist answer without the photo is a claim; the photo is what makes the record worth something in a dispute and lets a reviewer approve work without re-walking the job.
What most often fails a boiler feed and condensate unit annual inspection?
Receiver never drained and opened, so sediment and scale build in the bottom and pit the tank until it leaks, with the first warning being water on the boiler-room floor. Check valve seat cut so the pump backfeeds on stop and the receiver hunts, chased for a season as a float problem until the valve is finally pulled. Low-water cutout and alarm assumed good and never tested, so a real low-level or pump failure carries over dry into the boiler instead of tripping.
Can I use this checklist in RTI?
Yes. Start a free RTI workspace, build this list as a checklist, and the Photo Gate holds the submit button until every mandatory item is answered and its photos are attached. Approved inspections roll into a branded turnover package with a tamper-evident audit trail.